CNC-MAINTENANCE

Maintenance Techniques

PLC program Login/Online in Codesys for Messung Nexgen PLC

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A PLC program online procedure is as follow: 1. Open the project  2. Click on login  3. Click on No 4. PLC Login/Online  window will appear ...

Creating a PLC backup in Code system for Messung Nexgen PLC

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The procedure to make a PLC backup is as follow: 1. Open the code system software like CoDesys V2.3       2. Recently opened PLC backup file...

Restoring a PLC backup in RSLogix5000 for Allen Bradley PLC

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The PLC backup downloaded using the following process : 1.Browse to the PLC project file that needs to be downloaded 2. Open the file in RSL...

Creating a PLC backup in RSLogix5000 for Allen Bradley PLC

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The procedure to make a PLC backup is as follow: 1. Open the PLC project file with the RSLogix 5000 application. 2. Go Online with the PLC, ...

Resistor and Type of Resistors

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Resistor / Resistance : It is the property of a material which opposes the flow of electric current through it. Conductors have low resistan...

SV0435 Z INV. LOW VOLT DC LINK

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  This type of alarm occurs when DC voltage low coming from PSM ,DC Voltage not coming from PSM and DC link connection was loose  Remedy: 1....

SV0444 X1 INV. COOLING FAN FAILURE ALARM

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 This type of alarm occurs when the servo drive cooling fan has gone bad. Remedy: 1. Check alarm no 1 on the servo drive  2. Replace faulty ...

9031 SPN 1 MOTOR LOCK OR V-SIG LOS ALARM

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Problem: SPN1 motor lock or V-sig Los alarm This type of alarm comes when there is single phasing in the spindle motor. Remedy:  1. Check  r...

PLC brand and Software name

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  S.No. PLC’s Brand Developed Country Software 01  AB PLC United State RS Logix (RS Logix 5, RS Logix 500 and RS Logix 5000) 02 Siemens PLC ...

What is TIA Protal ?

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Totally Integrated Automation Portal (TIA Portal). It gives you unrestricted access to the complete range of digitalized automation services...

Siemense 840D PLC General Reset Procedure

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The following steps with the PLC start-up switch S4 will cause a PLC GENERAL RESET: 1. Turn to position “2” (STOP operating state) PS LED li...

CNC Machine Spindle

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Spindles are electrically or air-powered devices that come in numerous sizes. Typically, there is a shaft that holds the tool together, a mo...

Resistance, Inductor,Capacitor

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  1.Resistor / Resistance: It is the property of a material which opposes the flow of electric current through it. Conductors have low resis...

AC and DC

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Electricity flows in two ways: either in an  alternating current (AC)  or in a  direct current (DC) . Electricity or "current" is ...

Power Transformer

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Power transformer is a static machine used for transforming power from one circuit to another without changing the frequency. As there is no...

Grinding Machine

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Grinding machine or grinder is an industrial power tool that uses an abrasive wheel for cutting or removing the material.                   ...

Adjustable Spanner

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Adjustable spanner is an open-ended wrench with a moveable jaw. Its function is the same as any regular spanner to grip fasteners, such as n...

Clamp and Types of Clamp

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Clamp: Device designed to bind or constrict or to press two or more parts together so as to hold them firmly.                    Any of vari...

Production and Types of Production

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What is production? Production is a process of value addition, which is developed to transform a set of input elements like man, raw materia...

Punch and Types of Punch Tool

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Punch is a device used to make an indentation or hole in a hard surface. Typically, they consist of a hard metal rod with a large flat “butt...

1024 PMM Axis Not Ready

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This type of problem occurs when the PMM module is not healthy or not on. Remedy: 1. Check PMM module fuse, The fuse should not be bad 2. Ch...

9030 SPN 1 Overcurrent Pow Circuit Alarm

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This type of alarm comes when there is a load on the spindle or one of the servo axis due to current increases and the driver goes to trippe...

Plier and Types of Pliers

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The primary purpose of the tool known as pliers is to grip objects firmly. The objects can then be turned, bent, or otherwise manipulated. P...

MTBF ( Mean Time Between Failures )

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What is mean time between failures?  MTBF (mean time between failures) is the average time between repairable failures of a technology produ...

MTTR ( Mean Time To Repair )

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What is MTTR? Mean time to repair (MTTR) is a maintenance metric that measures the average time required to troubleshoot and repair failed e...

OEE ( Overall Equipment Effectiveness )

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What is OEE? Overall equipment effectiveness is a maintenance KPI that measures an asset’s level of productivity. OEE is a combination of th...

Maintenance and Types of Maintenance

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What is Maintenance? Maintenance, otherwise known as technical maintenance, refers to a set of processes and practices which aim to ensure t...

SV0368 B axis Serial data error alarm

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This type of problem occurs whenever the B axis encoder or encoder cable is damaged or not conducted.  Remedy: Check the B axis encoder cabl...

701 Over Heat Fan Motor Alarm

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This type of problem occurs when the HMI back side cooling fan is not running. Remedy: Check the cooling fan of NC controller is it bad or c...
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